Inter-country readily available smart factories in the cloud
Unexpected downtime of machines or production tools affects the production process and product quality resulting in unplanned costs for companies. Production stoppages are especially bad for the competitiveness of SMEs.
The HALFBACK project deals with this theme and aims to support SMEs in the production process and reduce machine downtime. To do so, a software prototype will be developed during the project which predicts and optimizes maintenance planning using the machine's own sensor data. At the same time, options for (partial) outsourcing of the production are indicated so that it does not have to be stopped. An intelligent "machine broker" will make possible a statewide coordination of companies and machines.
Click here for further information on the External link opens in a new window:project page.
Partners
Project partners
- Furtwangen University (Project coordination)
- Institut National des Sciences Appliquées (INSA) de Strasbourg
- Université de Strasbourg
Associated partners
- Kirner Schleifmaschinen GmbH & Co. KG., Titisee-Neustadt, Germany
- Senk CNC-Fräs- & Graviertechnik OHG, Emmendingen, Germany
- Industrie Informatik GmbH & Co. KG, Riegel am Kaiserstuhl, Germany
- inovex GmbH, Karlsruhe, Germany
- GteO, Rosheim, France
- INEVA SAS, Illkirch-Graffenstaden, France
- Rhénatic, Pôle numérique en Alsace, France
Funding
The project is funded within the framework of the "Economic Offensive 2016" objective within the INTERREG V A Oberrhein (2014-2020) programme with funding from the European Fund for Regional Development (EFRE) and with regional funds from the states of Baden-Württemberg and Rheinland-Pfalz and the Région Grand Est.
Halfback Process Data for Analysis
- Presentation/Description of the profile and data:
https://bwsyncandshare.kit.edu/s/7Qsmb4XgCYgZRxk - Machine Data regular:
https://bwsyncandshare.kit.edu/s/BGSX5jRwx39Gs7k - Machine Data with anomalies:
https://bwsyncandshare.kit.edu/s/LdDF3gqdXJ3NTYY - Status data gathered with generic machine profiles:
https://bwsyncandshare.kit.edu/s/MtbqnFj8DksLwBt
Technical implementation
- Halfback Parameters and Data Acquisition
https://bwsyncandshare.kit.edu/s/BbJnyYs9YF6az8W - Database Data Overview
https://bwsyncandshare.kit.edu/s/67HqafcDWZLGBGt - Database Data
https://bwsyncandshare.kit.edu/s/HkSbdZkxNBZk6No - Master Thesis about the technical approach and implementation
https://bwsyncandshare.kit.edu/s/4iDDDyjcef45R4i
Data analysis plattform
- Overview and installation:
https://bwsyncandshare.kit.edu/s/Ybf2bikx92EfbsG - A complete Knowledge-based System with GUIs for Predictive Maintenance:
- Methods for temporal pattern detection:
https://bwsyncandshare.kit.edu/s/X5yFw9grTCzzCZb - Implementation of the temporal pattern detection modul:
https://bwsyncandshare.kit.edu/s/AASfTD7j3wKKYyW
Documentation
- Halfback - generic resource broker implementation:
https://bwsyncandshare.kit.edu/s/ABHM3MJzc7LD7CZ - Challenges Predictive Maintenance:
https://bwsyncandshare.kit.edu/s/bmrezWSkgKtTqyF - Halfback RUL Predictive Maintenance:
https://bwsyncandshare.kit.edu/s/t3y75ToP9gimYdo - Halfback Demonstrator Video:
Youtube Link
Slides and Meetings
- Halfback Workshop (27.09.18): Edward Szczerbicki, University of Newcastle
The Power of Experience Engineering and Simulation in the context of Industry 4.0: effective, user-friendly, and economically efficient problem solvers for SME - Halfback Workshop (27.09.18): Stefan Kirner, inovex GmbH
Headphones production 4.0 - Halfback Workshop (27.09.18): Ralf Richter, doubleSlash Net-Business GmbH
Intelligent Windturbine Gearbox - Evaluation of VPN technologies (PDF, 16.07.2018, german only)
- Halfback Workshop Flyer (PDF, 27.09.2018)
- Halfback Project Flyer (PDF, 27.01.2028)
- Consortium Meeting 2 (16.11.17):IfCCITS, HFU, Germany: M.Sc. Matthias Lermer
Halfback Demonstrator Communication Infrastructure - Consortium Meeting 2 (16.11.17): INSA, France: M.Sc. Qiushi Cao
Monitoring of Manufacturing Procceses - Consortium Meeting 2 (16.11.17): IfCCITS, HFU, Germany: B.Sc. Marc Merzinger
Modelling of CNC Machines in OPC UA - Consortium Meeting 1 (13.06.17): IfCCITS, HFU, Germany: Prof. Dr. Ch. Reich
Cloud Infrastructure - Consortium Meeting 1 (13.06.17): KSF, HFU, Germany: Jürgen Struß, Dipl.-Ing. (FH)
Machine Modeling and Sensors - Consortium Meeting 1 (13.06.17): Unistra, France: Assoc. Prof. Dr. A. Braud
Process Mining - Consortium Meeting 1 (13.06.17): INSA, France: Prof. Dr. C. Zanni-Merk
Halfback: A semantic architecture for Industry 4.0